Semi-automatic Laser Pipe Cutting Machine LT-6012DB

Customers can choose from the following configurations

 Features of each component

D Model LT-6012DA shown in the figure below

1、 Laser Source

D model high cost-effective laser tube cutting machine LT-6012DA adopts domestic well-known brand Maxphonics fiber laser.

The laser is a new generation of semiconductor-pumped single-mode continuous ytterbium fiber laser system in the near-infrared spectral range (1060~1080nm). It has the characteristics of high power, ideal beam quality, fiber transmission and high electro-optical conversion efficiency.

This type of laser system has unparalleled high reliability of other solid-state lasers and gas lasers. Its advantages are: a wide range of wavelength selection, extremely low signal-to-noise ratio, extremely high stability and long service life.

Main features: There is no lens in the laser generator, maintenance-free, and the light guide system is composed of optical fibers;

• No start-up wait time required;

• The beam quality is good and the power density is high.

• The efficiency of electro-optical conversion is up to 35%;

• Beam mass TEM00 (M2<1.1);

• More than 100,000 hours of pumping source life;

• Maintenance-free operation, single-mode fiber transmission;

Main Technical Parameters of Laser Source

2、 Laser Head

With Raytools fiber laser cutting head, equipped with capacitive non-contact high automatic tracking system, the cutting head can automatically adjust the height with the deformation of the work piece, without affecting the cutting of the work piece. The response speed and processing efficiency of the Z-axis direction are greatly improved.

Characteristics：

• Includes linear drives, cutting systems, adjusters and lying units

• Integrated contactless capacitor sensors

• Compact appearance for easy space cutting

• Water-cooled optics and fiber optic sockets

• All water-conducting components are made of stainless steel

• Integrated collimation units

Main Technical Parameters of Laser Head

3、Machine Bed

D model cost-effective laser pipe cutting machine LT-6012DA is composed of bed, chuck, transmission system, electrical system, lubrication system, optical system, cooling system, loading and unloading system and other components.

The beds used by the company's products are all independently developed and processed as a whole. The bed, which is designed with the principle of structural dynamic design and the variable analysis technology of the finite element method, has excellent dynamic and static characteristics. The frame structure welded by high-quality steel plates and steel pipes has undergone independent welding, secondary aging treatment, and precision machining by a large gantry milling machine.

The company has cooperated to introduce high-precision CNC machining centers such as HAAS from the United States, Mazak from Japan, and Yingyuan from Taiwan. The precision milling of the bed uses a large Italian gantry milling machine, and the independent research and development design and high-precision production and processing of core components have been realized. Ensure that the guide rail surface and rack surface are processed and formed at one time to ensure accuracy. These design and processing methods ensure the machine tool has excellent shock resistance, high rigidity and stability.

4、Self-developed Intelligent Full-stroke Chuck

Acme laser chuck R & D team insists on independent innovation, strong R & D capabilities, obtained a number of technical patents, completely independent intellectual property rights. There are many high-precision CNC machining centers worth more than 20 million yuan, such as Haas from the United States, Mazak from Japan, Taiwan and Switzerland. Aiming at the pain points of the current laser pipe cutting machine chuck, with great concentration, we have designed and developed a special smart chuck for the Acme laser pipe cutting machine, which is more suitable for the application of pipe cutting machines than other manufacturers.

Performance advantage

• Square hole design, stronger passing ability;

• The clamping force can be adjusted intelligently, suitable for different types of pipe processing requirements;

• The clamping range of full stroke, without manual adjustment;

• With an eight-cylinder structure, the clamping force is twice that of ordinary chucks;

• Precision grinding gear drive, stronger power and higher efficiency;

• The highest level of dustproof, stronger stability

• The lengthened design of the rear chuck allows the front chuck to achieve "zero tailing" cutting with two chucks.

• It can effectively clamp various shapes of profiles, such as: square tube, round tube, rectangular tube, oval tube, flat oval tube, channel steel, H steel, angle iron, triangle tube, etc.

Chuck Manufacturing Workshop

Self-developed Smart Chuck System

Self-developed Smart Chuck System

Technical parameters (front chuck)

5、Pipe Support

Nylon Wheel

The equipment is equipped with a lifting support mechanism with multiple rotatable nylon wheels. The lifting mechanism can realize pneumatic control and automatic lifting. When the processed pipe changes, the nylon support wheel can be adjusted to make the support wheel the same diameter as the processed pipe.

6、System: Acme Cloud System

Acme Laser cloud system is based on real-time data collection of laser cutting equipment, and through industrial big data analysis, it realizes processing intelligence and assists users in improving management. Acme Laser cloud system provides users with real-time monitoring, equipment digital management, processing report analysis and display, historical processing data analysis, processing efficiency comparison, abnormal working condition detection, health assessment reminder, power sheet consumption analysis, preventive maintenance reminder management and other functions . The Acme Laser cloud system helps users to dynamically grasp the health status of equipment, remotely monitor operating status and fault information, thereby improving equipment maintenance efficiency, reducing equipment unexpected downtime, and extending equipment life cycle. Ding point cloud system provides historical processing analysis and efficiency analysis functions, and helps users improve work efficiency through data analysis.

•  Display of key equipment information such as total start-up time, total cutting length, start-up rate and effective cutting rate, daily work history change trend, laser, etc.

•  Real-time monitoring of the real-time processing progress of the current task

•                                                        

Speed                 Height          Cutting Position      Processing Time

• Processing daily report to check the daily processing situation

• Efficiency analysis pays attention to the dynamics of machine tool efficiency

• Task statistics keep abreast of changes in the number of machine tool tasks

• Electricity cost analysis and basic cost information such as sheet usage

• Running statistics Check the running status of the machine tool at any time, data monitoring, processing statistics, travel statistics

• Maintenance management provides maintenance reminders based on machine tool working condition information

•  Health management of core components such as lasers and cutting heads, and health monitoring of core components

• The rich knowledge of knowledge centers such as cutting software, nesting software, knowledge center, short video cutting and nesting software, etc. can be seen at a glance.

7、Nesting TubesT

TubePro tube cutting software is a professional cutting software for processing all kinds of tubes. Seamlessly docking with the layout software TubesT, TubesT realizes the processing of the layout, co-edge, basic process and special process of parts. After exporting the processing file, you can directly use TubePro to cut. The three-dimensional cutting function can effectively simulate the real laser cutting process and greatly improve the processing efficiency. Abundant cutting functions, realizing precision cutting of various special-shaped and complex graphics that are difficult to achieve by conventional processing, such as pipe drilling, cutting, intersecting line cutting.

Three-dimensional simulation (the nesting software model is exactly the same as the actual one):

              →             

Simulation                                    Real Cutting

8、Front-receiving Platform(Option) 

The cut workpiece can be automatically transferred to the workpiece area, and the waste box is placed under the cutting area. Automatic material collection. Real-time support. Prevent pipe shaking. Ensure accuracy and cutting effect. Unique design can realize automatic separation of waste and finished products. The finished products fall into the finished product box and the waste falls into the waste box. Receiving diagram (optional)

9、Semi-Automatic Loading(Option)

Feeder-the most stable one

Acme Laser independently designs and produces independently, aiming at the light pipe and small pipe industries, and is suitable for round pipes, square pipes and rectangular pipes with a diameter of 30-100mm;

• The total load of the whole machine is 400kg, and the single root is the largest

• It Can support 40kg/pipe;

• Servo feeding, the feeding position is accurate, and the bed

•  Close cooperation;

• Chain drive, stable structure, suitable for batch Processing;

• Compact design and high cost performance;

• One person can operate multiple devices, saving manpower,

•  Improve efficiency. Schematic diagram of automatic feeding system